Kapton heater for insole

Kapton heater for insole description

 

Condition:New
Type:Electric Heater
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:Hengxin
Dimension(L*W*H):custom
Weight:0.01 KG
Voltage:3.7-220V
Warranty:1 Year
Working Temperature Range:-30 – 200 ℃
Material:Polyimide film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:10000 Piece/Pieces per Week
Packaging Details:PE inner bag+Carton
Certificates:CE,RoHS

 

 

What is Kapton heater for insole?

Kapton heaters for insoles are a specific type of heating element used in footwear, particularly insoles or shoe inserts. Kapton is a brand name for a polyimide film known for its excellent thermal properties, electrical insulation, and lightweight nature. These characteristics make it a popular choice for heating applications, especially in small and compact devices like insoles.

The Kapton heater insole is designed to provide warmth and comfort to the wearer’s feet in cold environments. The heater is usually integrated into the insole and can be powered by a small battery pack or an external power source, depending on the design. It typically uses low voltage to generate gentle warmth, avoiding any discomfort or risk of burns.

The benefits of using Kapton heaters in insoles include flexibility, durability, and quick heat dispersion, making them suitable for various types of footwear. They can be used in outdoor activities like hiking or skiing, as well as everyday use in cold climates to keep feet warm and cozy.

 

How does Kapton heater for insole work?

 

Kapton heaters for insoles work based on the principles of electrical resistance heating. Here’s a general overview of how they operate:

Construction: A Kapton heater for insoles consists of a thin, flexible, and lightweight Kapton polyimide film. This film is coated with a conductive material, such as a thin layer of copper or nickel, that acts as the heating element. The conductive coating is usually patterned in a specific design to distribute heat evenly across the surface of the insole.

Electrical Current: When an electrical current is applied to the conductive coating, it encounters resistance as it flows through the material. According to Ohm’s law (V = I * R), where V is voltage, I is current, and R is resistance, this resistance causes the Kapton film to heat up.

Heat Generation: As current passes through the conductive coating, it dissipates energy in the form of heat. The heat generated is proportional to the amount of current flowing through the heating element and the resistance of the material.

Temperature Regulation: To ensure the insole does not become too hot and cause discomfort or potential burns, Kapton heaters for insoles typically incorporate a temperature control mechanism. This control system can include a thermostat or a temperature sensor, which monitors the insole’s temperature. If the temperature exceeds a predetermined limit, the control system reduces or cuts off the electrical current to prevent overheating.

Power Source: The power source for the Kapton heater can vary depending on the design. It can be a small battery pack that is easily rechargeable, or it can connect to an external power source through a power cord. The power source should provide a low voltage to ensure safe and comfortable heating.

Integration with Insole: The Kapton heater is integrated into the insole during the manufacturing process. It is typically placed between layers of insulating materials to ensure the heat is directed towards the wearer’s foot rather than dissipating to the environment.

kapton heater for insole (1)

kapton heater for insole (2)

kapton heater for insole (3)

kapton heater for insole (4)

 

Product
Voltage Range
1.5v~400v
Power Density Range
0.03w/cm2~1.5w/cm2
Heater Size
3mm~500mm
Insulation Material
Kapton Film
Heating Material
Etched metal foil
Thickness
0.15mm~0.3mm
Temperature range
-30℃–290℃
Cable conductor
Silicone insulated leads

 

Configuration of the Kapton heater

 

polyimide heater

Kapton heater in different shapes

 

polyimide heater

Pi heaters

 

 

Kapton heater Application

 

Blood detector heating Film
3D printer Pad Heater                           Blood detector heating Film                              3D Print Pen Heating element
Beauty Heater heating element
Pillow Heating Film                          Beauty Heater heating element          Scrapping instrument heating film
Eye mask heating Film
Cloth Heating film                                  Eye mask heating Film                             Heating insole heating pad
Warm Cup Heating Mat
Hair Straighter Heating Film                        Warm Cup Heating Mat                Hand Warmer Heating Element
Heating car seat cushion
Rear view mirrors Defrost Heater              Heating car seat cushion                        Lithium battery heating Film

 

 

Our Factory

Shenzhen Excellent Hengxin Technology Development Co.,Ltd was established in 2002,our main products are Polyimide/Kapton heaters,PET heater ,Silicone heater,PTC heater and MCH with customized size and shape, with qualified products and sustained relationship with clients,we grow quickly and till now our manufacturing area is 3100 ㎡ with 4 production lines and 32 production machines.In year 2022,our export revenue have made a breakthrough for 6 million US Dollars. Over 100,000 pcs heaters can be made monthly with customized requirement.All of our material composed for the heaters have gained CE certificates.

pi-heaters-manufacturer-and-factory

 

 

 

 

pi heater manufacturer and supplier pi heater manufacturer and supplier

 

Customers Feedback for our products

film heater comment

 

Certificates of  the heating elements

Pi heater UL certificate

Pi Heater CE certificate

 

Other products you may interest:

Pi Heater

Kapton Heaters

PET Heater

Silicone Heater

 

 

Kapton Heater leads the heating industry by offering energy-efficient heating solutions for modern industries. Our heating solutions, which include infrared heaters, radiant heaters, and heating elements, incorporate temperature control technology for precise and accurate heating. Our commitment to energy efficiency is evident in our eco-friendly heating solutions that minimize energy consumption. Our cutting-edge products and advanced technology are revolutionizing industrial heating. At Kapton Heaters, we are dedicated to delivering reliable, efficient, and effective heating solutions. Trust us for all your heating needs. Our Kapton heaters are backed by a 50,000-hour warranty in normal working conditions, and we offer various connector and temperature control options to suit your preferences.

Our team at Kapton Heater is composed of highly skilled and experienced professionals who are passionate about providing excellent customer service. We work closely with our clients to understand their unique heating needs and develop customized solutions that meet their requirements. Whether you’re looking to heat a small laboratory or a large industrial facility, we have the expertise and resources to deliver optimal heating solutions.

At Kapton Heater, we prioritize safety and compliance with industry standards. Our heating solutions are manufactured using high-quality materials and adhere to rigorous safety protocols to ensure safe and reliable operation. We also offer installation and maintenance services to ensure that your heating solutions are operating at their best.

Choose Kapton Heater for all your heating needs and experience the benefits of our energy-efficient, eco-friendly, and reliable heating solutions.

Contact us now freely  if you have any demand ,our team will get back to you within 2 hours during work-days.

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