Customized Pi heater description
Applicable Industries:Hotels, Garment Shops, Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other
Condition:New
Type:Electric Heater
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:Hengxin
Dimension(L*W*H):custom
Weight:0.01 KG
Voltage:3.7-220V
Warranty:1 Year
Working Temperature Range:-30 – 200 ℃
Material:Polyimide film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:10000 Piece/Pieces per Week
Packaging Details:PE inner bag+Carton
Certificates:CE,RoHS
What is a customized PI /Polyimide Heater?
A customized PI/Polyimide heater is a heater that is designed and manufactured to meet specific customer requirements. These heaters are typically made to order, with unique specifications for size, shape, power output, and operating voltage.
Customized PI/Polyimide heaters offer several advantages over off-the-shelf heaters. By working closely with the customer, the heater supplier can ensure that the heater meets the exact heating needs of the application. This can include requirements such as precise heating control, uniform heating distribution, and compatibility with specific materials or environments.
In addition, customized PI/Polyimide heaters can be designed to fit into tight spaces or complex shapes, making them ideal for applications where space is limited. They can also be optimized for energy efficiency, reducing overall energy consumption and operating costs.
Overall, customized PI/Polyimide heaters provide a flexible and precise heating solution for a wide range of applications, from medical devices to aerospace systems. By working with a skilled and experienced heater supplier, customers can ensure that they get a high-quality, customized heater that meets their specific needs.
How does PI/Polyimide Heater Work?
PI/Polyimide heaters work based on the principle of Joule heating, which is the process by which an electric current is passed through a conductor, and heat is generated due to the resistance of the conductor.
The PI heater is made of a thin layer of polyimide film, which is coated with a layer of conductive material such as copper or nickel. This conductive layer is patterned into a circuit or a series of circuits, which is then covered with another layer of polyimide film. This sandwiched structure is then laminated with a layer of pressure-sensitive adhesive, making it easy to attach to a surface.
When an electrical current is applied to the conductive layer, the resistance of the material generates heat, which is transferred to the surrounding area by conduction. The thin, flexible design of the PI heater ensures that the heat is evenly distributed across its surface area, providing uniform heating.
PI heaters can be designed with a range of features, such as temperature sensors, thermostats, and control systems, to ensure precise and safe heating. They can also be customized to meet specific requirements such as power output, operating voltage, and temperature range.
What are the Applications of a PI/Polyimide Heater?
- Medical devices: PI heaters are used in medical devices such as blood analyzers, incubators, and surgical equipment. They are also used in applications such as in-vitro fertilization, where precise and consistent heating is required.
- Aerospace and aviation: PI heaters are used in aerospace and aviation applications, such as de-icing systems, cabin heating, and engine preheating. Their lightweight and flexible design make them ideal for use in space applications, where weight and space constraints are critical.
- Automotive: PI heaters are used in automotive applications, such as seat heaters, HVAC systems, and engine compartment heating. They are also used in electric and hybrid vehicles to heat battery packs and improve performance in cold weather.
- Electronics: PI heaters are used in electronics applications, such as LCD displays, touch screens, and printed circuit boards. They are also used in semiconductor manufacturing, where precise and uniform heating is required.
- Industrial applications: PI heaters are used in industrial applications such as food processing, packaging, and plastics processing. They are also used in laboratory equipment, such as incubators and ovens.
- Personal care products: PI heaters are used in personal care products such as hair straighteners, curling irons, and wax heaters. They provide precise and even heating, ensuring safe and effective use of the product.
- 3D printing: PI heaters are used in 3D printing applications, where they help to maintain consistent temperature and ensure accurate printing. They are also used to heat the printing bed, reducing the risk of warping and improving the quality of the printed object.
- Laboratory equipment: PI heaters are used in laboratory equipment such as incubators, ovens, and water baths. They provide precise and uniform heating, ensuring accurate results and reliable performance.
- Food and beverage industry: PI heaters are used in the food and beverage industry for applications such as cooking, baking, and food processing. They are also used in commercial refrigeration systems to prevent freezing and maintain optimal temperatures.
- Renewable energy: PI heaters are used in renewable energy applications such as solar panels, where they help to maintain optimal operating temperatures and prevent damage due to freezing or overheating.
- Oil and gas industry: PI heaters are used in the oil and gas industry for applications such as pipeline heating, wellhead heating, and tank heating. They are also used to prevent freezing and maintain optimal temperatures in storage tanks.
- Robotics: PI heaters are used in robotics applications for heating robot joints and actuators, preventing them from freezing or becoming damaged due to extreme temperatures.
- Environmental testing: PI heaters are used in environmental testing applications such as thermal cycling and temperature profiling. They provide precise and uniform heating, ensuring accurate and reliable test results.
- Agriculture: PI heaters are used in agriculture for applications such as greenhouse heating, soil warming, and seed germination. They provide uniform heating, ensuring consistent plant growth and increased yield.
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Product
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Voltage Range
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1.5v~400v
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Power Density Range
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0.03w/cm2~1.5w/cm2
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Heater Size
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3mm~500mm
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Insulation Material
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Polyimide Film
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Heating Material
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Etched metal foil
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Thickness
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0.15mm~0.3mm
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Temperature range
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-30℃–290℃
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Cable conductor
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Silicone insulated leads
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Configuration of the Customized PI heater
Customized PI heater in different shapes
Customized PI heater Application
Our Factory
Shenzhen Excellent Hengxin Technology Development Co.,Ltd was established in 2002,our main products are Polyimide/Kapton heaters,PET heater ,Silicone heater,PTC heater and MCH with customized size and shape, with qualified products and sustained relationship with clients,we grow quickly and till now our manufacturing area is 3100 ㎡ with 4 production lines and 32 production machines.In year 2022,our export revenue have made a breakthrough for 6 million US Dollars. Over 100,000 pcs heaters can be made monthly with customized requirement.All of our material composed for the heaters have gained CE certificates.
Customers Feedback for our products
Certificates of the heating elements
Other products you may interest:
PI Heater is at the forefront of the heating industry, providing energy-efficient heating solutions for modern industries. Our heating solutions, including infrared heaters, radiant heaters, and heating elements, are designed with temperature control technology to ensure precision and accuracy. We understand the importance of energy efficiency, which is why we strive to create heating solutions that are eco-friendly and reduce energy consumption. With our innovative products and advanced technology, we’re revolutionizing the way industries heat their facilities. PI Heaters is dedicated to providing top-of-the-line heating solutions that are reliable, efficient, and effective. Join us and choose PI Heaters for all your heating needs,our warranty for the Pi heaters manufactured is 50,000 hours in normal working environment and we have different connector and temperature control for your option.
Contact us now freely if you have any demand ,our team will get back to you within 2 hours during work-days.
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