Customized 50mm industrial electric kapton film heating element

Customized 50mm industrial electric kapton film heating element  description

 

Condition:New
Type:Electric Heater
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:Hengxin
Dimension(L*W*H):custom
Weight:0.01 KG
Voltage:3.7-220V
Warranty:1 Year
Working Temperature Range:-30 – 200 ℃
Material:Polyimide film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:10000 Piece/Pieces per Week
Packaging Details:PE inner bag+Carton
Certificates:CE,RoHS

 

What is Customized 50mm industrial electric kapton film heating element

 

Kapton is a type of polyimide film known for its excellent thermal and electrical insulation properties. It can withstand high temperatures, making it suitable for various industrial heating applications. A kapton film heating element typically consists of a thin kapton film with integrated heating elements, such as resistive wires, printed circuits, or conductive traces. The heating element is customized with 50mm diameter with 3M adhesive,the film is thin and flexible, allowing it to be used in applications with limited space or irregular shapes.Due to its flexibility and lightweight nature, kapton film heating elements are generally easy to install and integrate into different systems.

 

 

How does Customized 50mm industrial electric kapton film heating element work?

A Customized 50mm industrial electric kapton film heating element works based on the principle of resistive heating. Resistive heating occurs when an electrical current passes through a material with resistance, causing it to generate heat. In the case of kapton film heating elements, the kapton film itself acts as the resistive element.

Here’s how the process works:

Construction: The kapton film heating element is custom-made to have a specific size and shape, in this case, 50mm in width. It may be designed with integrated resistive wires or conductive traces, which are deposited or embedded onto the kapton film. These resistive elements are usually made from materials with high electrical resistance, such as nichrome.

Electrical Connection: The heating element has two electrical terminals, typically referred to as positive (+) and negative (-) connections. When an electric current is applied across these terminals, it flows through the resistive material within the kapton film.

Resistive Heating: As the electric current passes through the resistive material in the kapton film, it encounters resistance to its flow. According to Ohm’s law (V = I * R), this resistance causes the generation of heat in the form of Joule heating. The energy from the electrical current is converted into heat energy as it encounters resistance within the kapton film.

Heat Transfer: The heat generated within the kapton film is then transferred to the surrounding area. The kapton film’s thin and flexible nature allows it to be applied to various surfaces or objects that require heating. The heat transfer mechanism can be conduction (direct contact with the heated surface), convection (heat transfer through a fluid like air), or radiation (emission and absorption of infrared radiation).

Temperature Control: To prevent overheating and control the temperature of the kapton film heating element, a thermostat or temperature control system may be used. This control system monitors the temperature and adjusts the applied electrical power to maintain the desired temperature.

Kapton film heating elements find applications in various industries where a flexible, lightweight, and high-temperature capable heating solution is required. Some common applications include heated grips for handheld devices, warming elements in food processing, temperature regulation in aerospace systems, and more.

 

Customized 50mm industrial electric kapton film heating element (4)

Customized 50mm industrial electric kapton film heating element (4)

Customized 50mm industrial electric kapton film heating element (6)

Customized 50mm industrial electric kapton film heating element (1)

Customized 50mm industrial electric kapton film heating element (2)

Customized 50mm industrial electric kapton film heating element (3)

Product
Voltage Range
1.5v~400v
Power Density Range
0.03w/cm2~1.5w/cm2
Heater Size
3mm~500mm
Insulation Material
Kapton Film
Heating Material
Etched metal foil
Thickness
0.15mm~0.3mm
Temperature range
-30℃–290℃
Cable conductor
Silicone insulated leads

 

Configuration of the Kapton heater

 

polyimide heater

Kapton heater in different shapes

 

polyimide heater

Pi heaters

 

 

Kapton heater Application

 

Blood detector heating Film
3D printer Pad Heater                           Blood detector heating Film                              3D Print Pen Heating element
Beauty Heater heating element
Pillow Heating Film                          Beauty Heater heating element          Scrapping instrument heating film
Eye mask heating Film
Cloth Heating film                                  Eye mask heating Film                             Heating insole heating pad
Warm Cup Heating Mat
Hair Straighter Heating Film                        Warm Cup Heating Mat                Hand Warmer Heating Element
Heating car seat cushion
Rear view mirrors Defrost Heater              Heating car seat cushion                        Lithium battery heating Film

 

 

Our Factory

Shenzhen Excellent Hengxin Technology Development Co.,Ltd was established in 2002,our main products are Polyimide/Kapton heaters,PET heater ,Silicone heater,PTC heater and MCH with customized size and shape, with qualified products and sustained relationship with clients,we grow quickly and till now our manufacturing area is 3100 ㎡ with 4 production lines and 32 production machines.In year 2022,our export revenue have made a breakthrough for 6 million US Dollars. Over 100,000 pcs heaters can be made monthly with customized requirement.All of our material composed for the heaters have gained CE certificates.

pi-heaters-manufacturer-and-factory

 

 

 

 

pi heater manufacturer and supplier pi heater manufacturer and supplier

 

Customers Feedback for our products

film heater comment

 

Certificates of  the heating elements

Pi heater UL certificate

Pi Heater CE certificate

 

Other products you may interest:

Pi Heater

Kapton Heaters

PET Heater

Silicone Heater

 

 

Kapton Heater leads the heating industry by offering energy-efficient heating solutions for modern industries. Our heating solutions, which include infrared heaters, radiant heaters, and heating elements, incorporate temperature control technology for precise and accurate heating. Our commitment to energy efficiency is evident in our eco-friendly heating solutions that minimize energy consumption. Our cutting-edge products and advanced technology are revolutionizing industrial heating. At Kapton Heaters, we are dedicated to delivering reliable, efficient, and effective heating solutions. Trust us for all your heating needs. Our Kapton heaters are backed by a 50,000-hour warranty in normal working conditions, and we offer various connector and temperature control options to suit your preferences.

Our team at Kapton Heater is composed of highly skilled and experienced professionals who are passionate about providing excellent customer service. We work closely with our clients to understand their unique heating needs and develop customized solutions that meet their requirements. Whether you’re looking to heat a small laboratory or a large industrial facility, we have the expertise and resources to deliver optimal heating solutions.

At Kapton Heater, we prioritize safety and compliance with industry standards. Our heating solutions are manufactured using high-quality materials and adhere to rigorous safety protocols to ensure safe and reliable operation. We also offer installation and maintenance services to ensure that your heating solutions are operating at their best.

Choose Kapton Heater for all your heating needs and experience the benefits of our energy-efficient, eco-friendly, and reliable heating solutions.

Contact us now freely  if you have any demand ,our team will get back to you within 2 hours during work-days.

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